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Catch defects at the source:
In-line, high-resolution inspection for every cell
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Lithium Plating
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Separator Tears
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Debris
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Particles
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Layer Misalignment
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Dry Zones
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Inactive Zones
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Residual Gas
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Wrinkles
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Delamination
Shift the Profitability
Inflection Point
Ramp-up production faster: automated defect detection, root cause analysis & corrective action
Establish New Standards for Inspection
Spot outliers in your established process: inspect every cell, retain proof of quality and build Trust
Qualify Your Battery Suppliers
Gain control over your battery supply, select vendors to meet your elevated quality standards
Bob Galyen,
Chairman of NAATBatt International,
Founding CTO of CATL
"Titan’s IonSight technology, with its unmatched ability to see inside cells at production speed, could be the breakthrough that turns gigafactories into powerhouses of flawless output.”
IonSight™ Atlas:
High Resolution, Automated Data Collection for Every Cell Produced
State of the art ultrasound sensing technology, signal processing, cell handling and industrial AI working to extract the insight you need.
55+ parts per minute (12 GWh factory line)
Partnered with
We work with leading industrial players to deliver cutting-edge inspection solutions for battery manufacturers.
Industrial AI for Battery Manufacturing
IonSight leverages an unprecedented volume and quality of data, collected by advanced proprietary hardware, enabling manufacturers to identify defects that often elude traditional inspection methods, implement corrective and preventative action, and optimize yield.
Titan’s IonSight platform lowers the cost of quality while ensuring more stable, efficient, and intelligent manufacturing processes, all designed for battery production at scale.
IonSight Digital Teardown™ at the Core of Industrial AI for Battery Manufacturing
Why Ultrasound?
Deep and Comprehensive Insight:
IonSight Digital Teardown examines the internal structure of every cell in production. It’s comprehensive, safe and non-destructive.
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​Superior Speed of Cell Inspection:
Real-time QC feedback drives smarter adjustments and less waste. Unlike CT, ultrasound measures stiffness, it can see deeper to discern features of low density variability
Why AI?
​With over 500,000 data points collected from every battery cell at the rate of one scan every second in each production line, AI is a necessity.
Titan Advanced Energy Solutions, headquartered in Salem, MA, develops revolutionary, ultrasound-based battery cell inspection systems. Using non-destructive, high-resolution, high-speed ultrasound technology, Titan’s IonSight analyzes cell morphology to detect critical manufacturing anomalies, directly addressing safety concerns and in-field risks. The novel in-line technology integrates into existing cell manufacturing processes to optimize quality yield, accurately classify cell quality grades, and evaluate lifetime performance and safety characteristics.